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Because the tempo of digital transformation accelerates within the manufacturing and engineering industries, two ideas have gained vital traction: digital twins and digital threads. Each ideas check with digital representations of bodily objects, however they serve totally different functions and supply firms distinctive benefits. Right here, we’ll examine digital twins and digital threads, and focus on potential use instances and advantages.
What are digital twins?
A digital twin is a digital duplicate of a bodily object or system, full with all of the design and operational information of the bodily object, together with geometry, efficiency information and habits fashions. The aim of a digital twin is to simulate the habits of kit in real-time, permitting engineers and operators to watch efficiency and establish system points/anomalies.
Digital twin expertise makes use of Industrial Web of Issues (IIoT) sensors, machine studying and simulation software program to gather product information and generate correct fashions. Groups can then use the fashions to foretell upkeep wants, simulate modifications to the system and optimize processes (e.g., security protocols, reporting procedures, manufacturing processes, and so on.).
For instance, a digital twin of a wind turbine can simulate the impression of fixing wind velocity and route on the turbine’s efficiency, serving to operators make knowledgeable selections about upkeep and power manufacturing.
Discover how digital twins can optimize the efficiency of your property in a sustainable manner
What’s a digital thread?
A digital thread is a digital illustration of a product’s lifecycle, from design to manufacturing to upkeep and past, offering a seamless circulation of information that connects all points of the lifecycle. The aim of a digital thread is to supply a whole and clear view of producing techniques, enabling environment friendly collaboration and decision-making throughout all phases of the method.
Digital threads use a wide range of applied sciences, together with computer-aided design (CAD) software program, product lifecycle administration (PLM) techniques and Web of Issues (IoT) sensors, to gather and share information throughout workflows. Digital thread expertise optimizes traceability, offering a method to monitor asset progress and make sure that all stakeholders are on the identical web page all through the manufacturing course of. For instance, aerospace firms can create a digital thread to assist assemble plane with digital engineering. Manufacturing groups make the most of 3D-model-based techniques to ensure that plane are constructed precisely to engineering specs and depend on the digital thread to trace progress and establish points and inefficiencies throughout manufacturing.
What distinguishes digital twins from digital threads?
Each digital twins and digital threads make the most of digital representations of real-world property and processes, however they provide distinct capabilities.
Scale
Digital twins are scalable, however solely to some extent. Digital twin expertise collects real-time information from a single supply/asset. And though a digital twin idea can hook up with different twins to simulate complete digital environments, they’re most helpful in evaluating a particular manufacturing setting. A digital thread idea, however, is limitlessly scalable. Digital threads can hook up with (nearly) some other enterprise system, together with digital twins.
As such, digital thread expertise could also be finest suited to operations and/or circumstances the place information have to be gathered from an array of departments, gadgets, techniques and processes. Quite the opposite, digital twins will higher serve operations that rely totally on repetitive machine processes inside a particular manufacturing setting.
Information centralization
Each digital twins and digital threads centralize information to some extent. Each gather complete sensor information and mixture and retailer that information in an simply accessible information hub. Nonetheless, digital threads allow groups to take information from digital twins and different sources and centralize the info circulation throughout departments and manufacturing silos in order that your complete firm can entry the identical info. Information hooked up to a digital thread additionally tends to be extra persistently correct, as a result of the automation options of a digital thread idea get rid of the necessity to manually transmit info between departments and workflows.
Advantages of digital twins vs. digital thread
Digital twins and digital threads assist organizations enhance system effectivity, cut back manufacturing prices, enhance product design and restrict system downtime. Nonetheless, the impression of every expertise will range relying on producer wants.
Digital twins permit producers to do the next:
Interact in responsive monitoring in actual time
Conduct proactive threat assessments and make the most of predictive troubleshooting for organizational property
Speed up innovation utilizing digital fashions and digital mirroring
Digital threads assist producers within the following methods:
Construct extra agile operations by facilitating a steady, synchronized information circulation
Improve interdepartmental collaboration throughout property and techniques
Optimize connectivity between manufacturing and engineering processes
Streamline product improvement to cut back manufacturing time and get merchandise to market sooner
Guarantee regulatory compliance by monitoring your complete product lifecycle, together with design selections, engineering modifications and upkeep information
Leverage IBM Maximo Utility Suite to your digital transformation
Digital twins and digital threads are important instruments for firms seeking to begin or speed up a digital transformation. Utilizing superior technological instruments like IBM Maximo will help organizations get there sooner.
IBM Maximo is a complete enterprise asset administration system that helps organizations optimize asset efficiency and streamline day-to-day operations. Utilizing an built-in AI-powered, cloud-based platform, IBM Maximo gives complete CMMS capabilities that produce superior information analytics and help producers seeking to make knowledgeable selections about system efficiency and optimization.
Utilizing IBM Maximo software program—particularly as a complement to current enterprise useful resource administration (ERP) techniques or a producing execution system (MES)—will help your facility achieve a aggressive edge in immediately’s ever-evolving manufacturing market.
To learn the way, e-book a stay demo with an IBM knowledgeable
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